TruBend Cell 5000

Productive universal bending cell

The TruBend Cell 5000 is the perfect solution for those who value productive and flexible automation, for the widest possible range of parts as well as a consistently high part quality. The automatic bending cell now enables you to process your components even more efficiently. Users select the bending machine and BendMaster according to their individual range of components. You also have maximum freedom in the design of the material flow using conveyor belts and pallet conveyors.

 

 

Produktbeskrivelse

Perfectly programmed
You will love the programming system TecZone Bend – it is extremely fast and easy to use.
Wide range of components
Process small and large parts weighing up to 220 lbs. with the gripper and vacuum gripping technology
Precise angles
First part, perfect part – thanks to ACB Laser and ACB Wireless
Twice as good
BendMaster 60 and BendMaster 150: The right automation solution for every range of parts
Saves time
The automatic gripper change means you always have the right gripper
Simple setup changes
The ToolMaster can change the tool automatically for every new program in just a few seconds.
TruBend Cell 5000 with BendMaster 150
Carrying capacity of 330 lbs. with the BendMaster (150)
TruBend Cell 5000, BendMaster with 60 kg carrying capacityCarrying capacity of 132 lbs. with the BendMaster (60)

Sheet sensor for fine position recognition

Sheet sensors detect the precise position and guarantee that components are recorded reliably. An additional centering station is no longer necessary

 

Technical data

Equipment

Numerous functions make your TruBend Cell 5000 a particularly fast and precise bending cell.

Speed

TruBend Cell 5000, gripper changing console

Gripper changing console

The console enables autonomous gripper changes as well as automatic processing of various orders, all without the need for manual intervention.

TruBend Cell 5000, conveyor belt

Conveyor belt

The conveyor belt removes small parts that cannot be stacked.

TruBend Cell 5000, pallet conveyor

Pallet conveyor

The pallet conveyor loads blanks or unloads finished workpieces without interrupting the bending operation.

ToolMaster

With the ToolMaster automatic tool changer, you can set up the TruBend Cell 5000 automatically for each new program. This represents a priceless benefit, particularly for small lot sizes. You save time and effort.

TruBend Cell Series 5000, sheet removal station

Sheet removal station

The sheet removal station can separate and produce up to four component types parallel to production in a single operation.

Precision

ACB angle measuring system

You can achieve consistently precise angles using the tried-and-tested Automatically Controlled Bending angle measuring system – without any manual intervention.

TruBend Cell 5000, sheet removal station

6-axis backgauge sensor system

The sensor system on the 4-axis or 6-axis backgauge accurately positions your components.

Customizable

TruBend Cell 5000, floor lane

Lane

You can freely select the length of the floor lane. This ensures there is enough space for blanks and finished parts.

BendMaster 60 and 150

BendMaster

With the BendMaster (60) and BendMaster (150), you always have the right automation solution for every range of parts.

Tools

 

Standard tools

You can choose between more than 150 upper and lower tool types for your personal range. You can order tools individually or as a set.

ACB angle measuring system

Tool with Automatically Controlled Bending

You can achieve consistently precise angles using the tried-and-tested Automatically Controlled Bending angle measuring system – without any manual intervention.

ZN tools

During the processing of galvanized sheets, even after just a few bends, there may be zinc deposits on the die, resulting in cold welding. This causes imprints on the component and imprecision. This can be avoided with the coated LASERdur ZN TRUMPF bending tools. These combine a high level of surface hardness with excellent sliding properties, are corrosion resistant, and do not need to be cleaned.

Special tool

For specific requirements, TRUMPF will develop your own personal tool solution. To guarantee the quality of your parts, we test the tools in advance with your specific material and create initial sample parts.